Grooving Indexable Carbide Insert 3mm 4mm 5mm Cutting Width
Describtion:
A.Single cut grooving
Single cut grooving is an economical and productive method of producing grooves. When applying a single cut, these are the aspects to consider:
* If surface finish is of high importance, use insert geometry with Wiper technology
* Make sure you use an insert with tight tolerances and the correct corner radii and width, ground inserts are recommended (e.g., -GF)
* If you work with mass production, use an insert with the correct profile and chamfer. If not found in standard assortment, it is worth investing in Tailor Made inserts
B.Roughing wide grooves
The most common methods for producing wide grooves or for turning between shoulders are:
* Multiple grooving
* Plunge turning
* Ramping
All three methods are roughing operations and must be followed by a separate finishing operation.
The rule of thumb is: if the width of the groove is smaller than the depth, then use the multiple grooving method; if the reverse is true, then use plunge turning. For slender components, the ramping method may be used.
C.Multiple grooving
* For deep wide grooves (depth greater than width)
* Flanges left for final cuts (4 and 5) should be thinner than insert width (CW -2 × corner radii)
* Increase feed 30–50% when machining flanges
* First Choice geometry is -GM
1. parting and grooving inserts are double sided inserts.
2. Innovative chip breaker and grades reduce cycle time & increase productivity with the ability to groove, turn, face or copy in an application.
3. The system allows a machinist to apply one tool against many applications and reduces the number of tools.
4. China Xinhua tools have a flat geometry on its cutting edge to ensure an excellent surface roughness.
5. Even in high feed applications by using a wiper function, Korloy ensures excellent surface roughness.
Machining small components requires high productivity tools that are capable of high speed and high feed work. These tough cutting conditions often involve high spindle speeds over 2,000 RPM. These high speeds cause vibrations of the spindle, and the cutting tools are negatively affected by the vibrations.
Grooving and parting inserts normally have thin and narrow cutting edges, which leads to tool vibration at high speeds and feeds. Such vibrations can cause decreased level of surface finish, dimensional changes, and shortened tool life. Clamping stability and improved rigidity of the cutting edges are essential to cutting performance.
Application:
For grooving, high productivity is the goal. External grooving is generally less demanding than parting-off, and because of this, process security is easier to achieve. This allows the focus to be moved to improving productivity, especially for wide grooves since they take more time and make a bigger impact on the component’s total machining time than small grooves.
For deep grooves, process security can be a challenge due to the long overhangs required, difficulties with chip evacuation, and difficulties ensuring coolant access to the cutting edge. Single cut grooving is the most economical and productive method of producing grooves. However, if the width of the groove is larger than the width of the insert, multiple grooving plunge turning, ramping, or profiling can be used to make the groove. For external grooving, a tool with high-precision coolant is First Choice.
1.Successful chip control.Cutting tools featuring over- and under-coolant delivered with high precision means you can control both chips and temperature for highly productive and problem-free parting and grooving. Easily apply the coolant using a plug-and-play adapter.
2.Perfect surface finish.Choose a wiper insert when you need a high-quality surface finish. The wiper effect means you get an excellent surface finish with standard cutting data or a maintained surface finish at a substantially higher feed and speed.
3.Parting and grooving inserts and grades.Secure, cost-efficient production of quality components is often the focus when selecting inserts and grades for parting and grooving. Whether you are parting-off small components or grooving large diameters, you will find your insert grade for parting and grooving here.
Exturnal:Single-cut grooving, roughing of wide grooves, and finishing turning all require different tools and ways of applying them.
Specification:
Product Tags:
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MGMN Indexable Parting And Grooving Inserts 3mm 4mm 5mm Cutting Width Images
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